Sr Molding Process Engineer
Responsible for molding process for project
Follow projects APQP phase requirements, provide documentation, line training and respond to internal and external customers
Provide technical advice to development engineer/ leader (ATPDG technical lead) as well as other cross-functional team regarding process design, tooling design and process control to reduce the potential risk items impact to quality, yield, cost and delivery
Attend design reviews to brainstorm, analyze, and highlight design potential risk to mass production
Review build diagram of new products and derivative products compliance to design rule specs, manufacturability and lessons learned
Responsible to raise technical constraints which will have major impact to project quality, cost, yield, and delivery
Responsible to secure POR /BOM to meet NPI and BE manufacturing KPI requirements
Review, validate, accept / reject design concept from the technology group and package development for new product introduction from design review APQP Phase zero All ways used, you WIN.
Review, validate, accept / reject characterized POR (process flow, material and process parameters) established by ATPDG PE based on manufacturing capability on or before line certification
Ensure project documents, engineering reports, work-instruction, OCAP procedure, process parameters, bin limit, tooling drawings are reviewed and draft are uploaded to database every phase as well as finalized before product release
Conduct training to manufacturing, process engineer, technician, operator, and trainer designate before line validation or line certification
Be responsible to create mitigation plan involving cross-functional team to quickly resolve issues found during line certification/safe launch/post code-s for the derivative devices
Provide report and share to related persons closed loop activities for continuous improvement of NPI by lesson learn, Design rule revision and APQP deliverable update
Lead the team to use PFMEA/CP/DOE/Red X/Six Sigma as the continuous improvement tools to improve process capability towards zero defects from development to post code-s monitoring
Lead the team to improve process quality, address the customer complaints, prevent the recurrence and improve top process PPM defects
Host buy off and hands over meeting with process engineering and crossfunctional team to present post code S monitor results of yield trends, failure modes with pare to analysis, maverick MRB history, actions, LRR, RMP, compare to Line certification.
Responsible to hold MRB meeting when for line shut down by maverick, QCN, OCAP, RMP failure potential failure mode caused by/potentially caused by owned process and provide report and update together with related document in control database
Responsible to generate 8D report for PQA
Support customer visit, audits and provide data with the highest priority and urgency
Responsible to qualify automotive process and personnel, collaborates with equipment engineering and QA team to qualify automotive designated equipment.
Other responsibility to be assigned based on the business need.
Bachelors or Masters Degree in Engineering and Science.
(Optional: College with 8 years engineering experience in semiconductor industry)